Magnetic flux grading machine for medium magnetic sheet (automatic unloading)

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Magnetic flux grading machine for medium magnetic sheet (automatic unloading)

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Magnetic flux grading machine for medium magnetic sheet (automatic unloading)

Numbering：MZ-MFPCS202H

Product Introduction The epoxy magnetic sheet magnetizing and magnetic flux binning machine is mainly for automatic magnetization of NdFeB large size square, magnetic flux detection, spacer addition, magnetic flux binning (four blocks), two short sides forming It is developed for the functions of surface coding and manual receiving. It can be applied to various sizes of specifications by adjusting the corresponding station and changing the tooling fixture. Greatly reduce labor costs and improve product quality, and achieve high-efficiency and automated production throughout the process. Widely used in elevator motors, servo motors, wind turbines, electric vehicles, magnetic separators and other manufacturers that require large NdFeB magnet blocks. Main features l Powerful, simple and efficient l Ultra-high-precision measurement, resolution up to 0.1μV.sl Can measure magnetic flux and magnetic moment at the same time, and can also be used for magnetic field strength measurement l One-key automatic drift adjustment, no drift during measurement l Automatic With USB interface, it can be connected to computer software for data recording, storage and analysis l Test results can be output in seven gears or PASS/REG-HI/REG-LOW three gears l Ten sets of coil parameter storage (five sets of plane coils, five sets of Helmholtz coil) l Fluxmeter 4.7 inch LCD display, can be controlled by touch screen, LCD display can display the latest 100 test results data l Self-contained SD card interface can realize real-time recording of measurement results data

Category:

NdFeB magnets

Product message

Key words:

Overall dimensions; Lifting bracket; Traction training;

产品功能:

Magnetization, magnetic flux detection, spacer addition, magnetic flux binning (four blocks), two short sides forming surface coding

适用产品:

Flat sheet magnets with length 20~50mm, width 10~25mm and thickness 5~18mm

Product Description

技术参数

产品简介

The epoxy magnetic sheet magnetizing and magnetic flux binning machine is mainly for automatic magnetization of NdFeB large-size square, magnetic flux detection, spacer addition, magnetic flux binning (four blocks), and two short sides to form a surface spray It is developed for the functions of code and manual receiving. It can be applied to various sizes of specifications by adjusting the corresponding station and replacing the tooling fixture. Greatly reduce labor costs and improve product quality, and achieve high-efficiency and automated production throughout the process. Widely used in elevator motors, servo motors, wind turbines, electric vehicles, magnetic separators and other manufacturers that require large NdFeB magnet blocks.

Device overviewThe medium-sized magnetic sheet is automatically loaded, magnetized, magnetic flux detection, code-sprayed, gasketed, and unloaded in 4 grades.
The main technical parameters
1. Rated voltage:AC220V/50HZ ±10%
2. Rated power: 2KW (excluding magnetizing power supply)
3. working pressure:4~6 kgf/cm²(kpa)
4. Capacity: 8 seconds/piece
5. Feeding buffer capacity: 600mm high x 4 rows (slope feeding), vibrating plate (affected by product size)
6. Unloading buffer capacity: Discharge length: (*mm--*mm)/piece
7. Staffing： 1

Magnetizing parameters

1. Magnetizing coil diameter：*mm
2. Magnetizing Magnetic Field Strength： *T（*V,*UF）

Detection class parameters

1. Measuring coil diameter：*
2. Repeated measurement accuracy: within *‰
3. Flux Binning: *.

inkjet marking parameters

1. Coding direction: large plane
2. Coding content: according to the manufacturer's demand style (fixed characters, magnetic flux, other customization)
3. Equipment size (L*W*H): 4900*1880*1920 mm (including magnetizing power supply, chiller and other supporting equipment);

Applicable product specifications

product	shape	long(mm)	width(mm)	thick(mm)	surface treatment
magnetic sheet	square	20-55	10-35	4-15	Epoxy, galvanized, nickel plated
bead
Note: The width of the spacer cannot be larger than the width of the product, which will cause the collection of materials to be unevenly arranged.

适用产品

说明：

a、隔片与磁片外围尺寸相差范围：＜±2mm；

b、隔片的厚度误差：厚度尺寸小于20%的变形度和飞边。

c、隔片与磁片的厚度尺寸要求：隔片厚度4-10mm；

d、其他不在规格范围内的产品尺寸需要根据实际情况测试或局部改动后再确认。

e、不同规格产品调整方式：1）、磁片上料皮带定位板手动调整。2）、充磁检测工位移动吸盘更换或调整。3）、隔片振动上料系统手动调整。4）、磁通分档移动吸盘和隔片气爪更换或调整。5）、分档下料轨道手动调整。

1、控制方式：PLC+工控电脑自动控制，并记录充磁数量、磁通量等参数。

2、生产效率：【充磁+磁通检测+加隔片+磁通分档+喷码】：7~9秒/片

3、充磁线圈：充磁磁场需≥3.5T；冷却方式为水冷并配温度开关。

4、不同规格产品调整方式：A、隔片振动盘流道手动调整。B、竖流道（根据产品厚度）手动调整。C、横向充磁流道（根据产品长宽）手动调整；D、充磁线圈上下位置可调节50mm。

5、故障报警提示：设备在工作过程中出现故障时报警灯闪烁，同时触摸屏会有流动字幕提示故障的位置，方便快速排出故障。

6、自动循环磁通检测功能：人工将合格产品放置输送带上，产品通过输送带到达指定位置后，由工位移动机械手抓取至充磁线圈内充磁，完毕后再被机械手送至亥姆霍兹线圈内进行磁通检测，之后被皮带送到收料机械手处，自动加入隔片（振动盘上料），收料机械手将加工完毕的磁片（含隔片），根据测得的磁通值放入对应的磁通档位，收料档在料满后通知人工收料，人工从收料档将已好的整段磁钢（含隔片）放置喷码工位的传送带上，自动检测磁片N/S极方向后，通过喷码区域对磁片进行喷码，喷码完成后人员将整段磁钢放入包装箱。实现自动充磁、磁通检测、加隔片、按磁通高中低分档，后按设置个数或长度接料收料、喷码，连续循环作业。

7、安全功能：要具备机械和电气个方面的安全防护功能，避免放生意外，减少损失。

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